Thursday, June 13, 2013

Electronic Component Quality Testing Using High Resolution Microscopy

In the preceding quite a few months, present has been a fortune of journalists coverage surrounding the worth of counterfeit electronic gears. This was additional highlighted by the discovery of millions of counterfeit gears being bring into being in US military products.


Counterfeit gears are created by the next procedure broad abstraction, sanding, blacktopping and remarking followed by a comprehensive dust up of solder and the box up to progress to it look legitimate. These gears pose a honest threat to the industry as in the past in a routine, are exceedingly likely to fail when being old. This is the incentive that the discovery of them in military products has hit the industry so grueling. The US military are implementing very tough procedures to aid enlighten these gears and punish individuals distributing them.

With a Eminent Decree Microscope is one way in which electronic constituent suppliers bottle spot counterfeit gears. This gear bottle aid bring to light property issues such as leadball alignment, sphere height, element marking methodologies, laser burn, sanding script and solder flaws. By testing for these signs a troupe bottle shape whether a constituent has been legitimately made, or has been tampered with and resold (counterfeit).

A eminent decree microscope such as the Keyence VHX600 series is designed to present ultra-deep and eminent definition observation. This gear bottle present 3D images which expansion the reading of penetration a constituent bottle be viewed in, multi-angle imaging, honest instance upgrading and built in make an exhibition of. This advanced tools allows a user to perceive a constituent in a large amount of ways to shape its authenticity.

The microscope bidding be old to check up the markings on the gears in a eminent aspect. Gears that are not counterfeit should be absolutely spotless with careful and identical markings. While a quantity of counterfeit suppliers are very skilled in beating their effort, numerous are lacking property gear to play a excellent job.

If a constituent has a unimportant void in it, unimportant as much as necessary that single a microscope could spot it, then this is a authorize that the constituent has been tampered with. A counterfeit constituent would have been sanded tabled to nick of one previous laser markings. This grass the go up of the constituent very slender. When they then go to start again- the laser inscriptions the laser bottle then occasional burn unimportant holes from end to end the constituent someplace it is so slender.

Added ways a supplier bottle screen electronic constituent property add in, X-ray, ED-XRF and Decap. One model of this testing bottle every so often not be as much as necessary. A supplier should have a large amount of ways to stop their gears. If you are on to worth a new supplier or distributor of electronic gears it is excellent practise to confirm with them what property promise systems they have in room.

Companies who flout counterfeits, flout the mammoth impending for significant fiscal liability, and deficit of reputation, if counterfeits imbue with to the production connection.

Incisive Electronics places property at the front of every single one its operations by constantly investing in fill with, products and techniques. This allows us to show confidence in the supply of authentic and eminent property electronic gears. It is fundamental that if looking to worth a new supplier, that you expect them what systems and gear that have in room to ensure eminent property gears. If every single one suppliers and distributers beginning taking responsibility for the gears they market as an industry, we bottle aid cut the amount of counterfeit electronic gears to a great extent.

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